Conquering spillage and fugitive dust requires a complete solution throughout your facility. Benetech understands how, why, when and where you need to master dust control.
We support you with the technology and service for total dust management that helps your operation reach its greatest potential:
- Regulatory Compliance
- Asset Optimization and Reduced Waste
- Advanced Transfer Systems
- Advanced Conveyor Loading Systems
- Dust Suppression
- Washdown Systems
- Wet Dust Extraction
- Dry Dust Collection
- Containment and Components
- Turnkey Installation/Start-Up
- Engineering Services
Total Dust Management: Regulatory Compliance
The Occupational Safety and Health Association (OSHA), the Mine Safety and Health Administration (MSHA) and the Environmental Protection Agency (EPA) all publish rules and guidelines concerning the reduction of respirable and combustible dust. Benetech dust management combines products and technologies to help you comply with regulations while maintaining good will with both personnel and your community.
Total Dust Management: Asset Optimization and Reduced Waste Audits
Optimizing operational assets and processes is integral to planning maintenance strategies. Proper optimization results directly in reducing unplanned downtime, production losses and unnecessary overtime expense. Benetech’s professional network offers advanced knowledge and capabilities that keep your systems running as efficiently as possible. With our team, you can improve your work environment, productivity and safety while reducing operating & maintenance costs and risks.
Total Dust Management: Advanced Transfer Systems
Benetech engineers, procures and constructs your transfer chutes according to your industrial processing system, including the transfer tower, cascade conveyors and post-crusher load zones. Rather than try to control dust passively, we implement a cornerless chute design to restrict its formation while increasing material flow.
Total Dust Management: Advanced Conveyor Loading Systems
Benetech’s MaxZone® Modular Skirtboard and Belt Support System help you achieve properly aligned transfer point chutes and centered loading with components such as inspection doors, internal wearliners, idlers, impact and support beds, and belt guards and cleaners. The result is much greater dust abatement.
If you cannot replace a load zone chute because of budget and time, our MaxZone® Plus system can support your dust control without the need for permits or shutdowns. Just add it to your existing Benetech XN Liner System or retrofit it to another containment system.
Total Dust Management: Dust Suppression
Benetech Dust Suppression applies chemical-solution injections that reduce and even eliminate dust. It also instills systemic solutions such as managing materials that repel water from their surface. It does this by lowering the water’s surface tension to a value closer to that of the treated material so the water droplets can capture more dust particles.
Total Dust Management: Washdown Systems
As dust accumulates during production, it becomes airborne and settles in areas high above the floor or hard to see or reach. Hosing them down manually leads to excessive housekeeping hours and costs. Benetech Washdown Systems help you remove all dust after material is conveyed. They also minimize water usage and integrate engineered drainage, curbing and water shielding.
Total Dust Management: Wet Dust Extraction
Benetech’s wet dust extractor uses energy from a bifurcated fan to encapsulate dust particles into atomized water. This treatment removes 99.7% of dust while eliminating the need for compressed air, belt maintenance and bag changes. Our Wet Dust Extraction further increases safety by removing the motor from the air stream and preventing bag-house explosions.
Total Dust Management: Dry Dust Collection
We understand that Wet Dust Extraction may not always be an option depending on material water solubility and budgetary constraints. Our Dry Dust Collection systems combine advanced technology and custom engineering to offer superior safety, cleaning action, and low-pressure efficiency. With Benetech, you both ensure your current dry dust systems run properly and revitalize their performance and maintainability.
Total Dust Management: Containment and Components
Proper conveyor containment significantly reduces airborne and fugitive dust, preventing product loss and spillage while improving operational safety and efficiency. Easy to install and maintain, Benetech’s conveyor components provide your systems the premium support and containment you need for greater dust control.
Total Dust Management: Turnkey Installation/Start-Up
Benetech specializes in the turnkey engineering, procurement and construction (EPC) of technologies for all types of bulk material handling. We guide you through every phase of establishing a complete, integrated system for your operation, including:
- Power Supply
- Concept Planning & Design
- Material Handling
- Electrical Control
Total Dust Management: Engineering Services
Benetech’s professional engineers provide the skill and perspective to custom-design bulk material–handling systems and equipment for your specific plant. Our engineering solutions enhance system performance and reliability, reduce O&M costs and increase safety and efficiency. We also strictly adhere to the latest safety standards and the most current CEMA guidelines.
Total Dust Management: Housekeeping/Maintenance
Good housekeeping requires more than maintaining a clean environment. It must also reduce or eliminate risks and hazards while making optimal use of hours and costs. Benetech’s products and technologies contribute to greater industrial workplace safety as well as easier maintenance for a more efficient, secure operation.